(Adapted from Business Wire). A company, GreenShift Corporation, that is developing new technologies to extract more value and produce more profit for ethanol production facilities announced an agreement with United Ethanol, LLC to initially extract up to 1.5 million gallons per year of crude corn oil from the distillers grain that is produced as a co-product from United Ethanol's new dry mill ethanol plant. This oil can then be used as a feedstock for ethanol.
United Ethanol began operating in March 2007 and is seeking to develop product streams and income streams from their process: with GreenShift to extract and sell corn oil), EPCO Carbon Dioxide, Inc. (to bottle and sell carbon dioxide, and with Environmental Credit Corporation and Carbon Green, LLC to monetize carbon credits. The new technologies and processes are a step that may produce more income to an industry that has suffered under higher feedstock prices and lower prices for ethanol.
The GreenShift process for which a patent is pending is called Corn Oil Extraction Systems. This process has been engineered to help ethanol producers increase cash flows through the introduction of a third revenue stream - corn oil. GreenShift provides turn-key extraction systems to participating ethanol producers at no cost to the ethanol producers in return for the long-term right to purchase the extracted corn oil at a per pound premium to its value when trapped in the distiller's grains. GreenShift's extraction technology also reduces overall plant emissions and utility costs by upwards of $1 million per year for a 100 million gallon per year ethanol plant that dries 100% of its distiller's grains.
Kevin Kreisler, GreenShift's chairman said that "Corn ethanol producers recognize the need to use technology to enhance margins and defray risk. The best way to do this is to implement "plug and play" technologies that enhance the yields and operating efficiencies of traditional ethanol production process. Our corn oil extraction technology is the first of several technologies that meet that goal that we are bringing to market and we are excited by the opportunity to work with United Ethanol."
GreenShift is focused on delivering technologies and process innovations to the ethanol production industry with a view towards maximizing the yield of corn-based ethanol production. GreenShift's currently available offerings in its ethanol program include its:
-- Corn oil extraction systems;
-- Integral biodiesel production systems; and,
-- Integral biomass gasification for combined heat and power solutions.
GreenShift is also developing new technologies, such as its carbon dioxide algal bioreactor technology, for application at ethanol facilities.
Traditional ethanol processing converts each bushel of corn, which weighs about 54 pounds, into about 18 pounds of ethanol, 18 pounds of carbon dioxide, and 18 pounds of distillers dried grains, which contain about 2 pounds of fat. This corresponds to about 2.8 gallons of fuel production per bushel of corn. GreenShift's ambition is to increase this efficiency as much as possible by converting as co-products such as dry distiller’s grain and carbon dioxide into additional renewable fuels.
GreenShift Agrifuels (OTCBB: GSGF - News) and Global Ethanol, LLC today announced the execution of agreements to extract about 10 million gallons per year of crude corn oil from the distillers grain co-product of Global Ethanol’s 100 million gallon per year ethanol facility in Lakota, Iowa and 57 million gallon per year ethanol facility in Riga, Michigan, and to convert the extracted corn oil into biodiesel at Global Ethanol’s Lakota facility.
Under the terms of the agreements, GS AgriFuels Corporation and Global Ethanol formed a jointly owned company called GS Global Biodiesel, LLC to build, own and operate the Lakota, Iowa-based biodiesel facility. The GS Global Biodiesel facility will be initially sized for 10 million gallons of biodiesel production per year but will be designed to scale up to 30 million gallons per year in coordination with the onset of production of nearby corn oil extraction systems that are installed by GS AgriFuels’ parent company, GS CleanTech Corporation.
GS CleanTech’s patent-pending corn oil extraction system is designed to extract crude corn oil out of the distillers dried grain co-product of the dry mill ethanol production process. This crude corn oil has been proven to be an excellent biodiesel feedstock with the proper processing. GS CleanTech executed a development agreement with Global Ethanol and GS Global Biodiesel to build and install corn oil extraction systems at Global Ethanol’s Lakota and Riga ethanol facilities and to design and build the GS Global Biodiesel facility.
GS AgriFuels will raise and provide the financing for the construction of the corn oil extraction systems at Global Ethanol’s Lakota and Riga ethanol facilities, as well as the financing for the construction and operation of the GS Global Biodiesel facility. Global Ethanol will manage and operate the GS Global Biodiesel facility and market all of the biodiesel produced. GS AgriFuels has recently engaged an investment banker to raise the estimated $35 million needed for the project. The parties expect that the first tranche of financing, which will support the construction and installation of two extraction systems in Lakota and one extraction system in Rega, will close in December 2007. The GS Global Biodiesel facility is expected to be commissioned during the fourth quarter of 2008.
Trevor Bourne, the chief executive officer of Global Ethanol, said that “We are very excited by the formation of GS Global Biodiesel. Global Ethanol is a leading producer of renewable fuels and is committed to increased production efficiencies and diversifying our commodities mix. GreenShift’s corn oil extraction and biodiesel production technologies have proven themselves to be the best solution available to achieve this. We are looking forward with great anticipation to the construction of GS Global Biodiesel and to exploring expanded opportunities to work with GreenShift in the future.”
“Global Ethanol is clearly committed to technology-driven production improvements and is a key strategic partner for GreenShift,” added Kevin Kreisler, GreenShift’s chief executive officer. “In addition to converting the 10 million gallons of corn oil that we extract from Lakota and Riga into biodiesel, we plan to ship an additional 20 million gallons of corn oil as we bring extraction systems online at nearby ethanol facilities to GS Global Biodiesel for conversion as well. Global Ethanol’s team will run the facility and market the biodiesel and their expertise in commodities management and operations will make a facility of this scale an exciting and successful project.”
These developments demonstrate that new technologies and new innovations may provide ethanol producers an ability to generate additional revenue streams to remain or become profitable at times of high feedstock prices or low ethanol prices, or both. The ability to generate carbon credits is another opportunity to generate revenue. This additional revenue will only grow as states and then the federal government impose limits on greenhouse gas emissions and implement a greenhouse gas cap-and-trade program.
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